The Rollin' Repair Shop

• Every 6 months or 100 hours of use:

  • Clean battery terminals, check tire pressure, inspect brakes, and check steering and suspension.

• Annually:

  • Inspect the frame, check the battery, inspect brakes, check the charger, and look over electrical components.

• Every 150-200 hours of use:

  • Change motor oil (gas carts), replace spark plugs (gas carts), check battery performance (electric carts), and lubricate moving parts.

Regular maintenance ensures smooth operation and prevents bigger problems.

To create an emergency repair kit for your golf cart, include these essential items:

1. Basic Tools: Multitool, adjustable wrench, screwdrivers, pliers, and a socket set.
2. Electrical Components: Spare fuses, electrical tape, wire connectors, and a spare battery.
3. Tires and Suspension: Tire repair kit, tire pressure gauge, and a portable air pump.
4. Lubrication and Maintenance: WD-40, grease, and cleaning wipes.
5. Miscellaneous Essentials: Duct tape, rope/bungee cords, spare bulbs, and a first-aid kit.
6. Battery Care: Portable charger or jump starter and battery terminal cleaner.
7. Other Considerations: Gloves and a flashlight.

Store everything in a compact, waterproof bag or toolbox, and organize by category for easy access.

When servicing your golf cart, wear the following PPE for safety:

1. Safety glasses/goggles for eye protection.
2. Gloves to protect hands from sharp objects and chemicals.
3. Hearing protection if using loud tools.
4. Closed-toe shoes/boots for foot protection.
5. Long sleeves and pants to shield from sparks and chemicals.
6. Respiratory protection for fumes or dust.
7. Knee pads for comfort when kneeling.

These will help ensure your safety during maintenance.

To ensure your golf cart is functioning properly after repairs, follow these steps:

1. Visual Inspection: Check the battery, cables, brake pads, and tires for any issues.
2. Electric System: Test the key switch, forward/reverse switch, throttle response, and battery voltage.
3. Motor: Run the motor and listen for unusual noises.
4. Charging System: Check the charging indicator and ensure proper charging.
5. Lights & Accessories: Verify that all lights and other features (horn, etc.) work.
6. Test Ride: Drive the cart to check acceleration, brakes, steering, and suspension.
7. Safety Features: Ensure seat belts and protective bars are secure.
8. Diagnostic Tools: Use any onboard diagnostic system if available to check for errors.
9. Consult Manual: Refer to the owner’s manual for specific diagnostic steps.

This will help ensure your golf cart is safe and ready to go!

To ensure your golf cart repairs don’t compromise safety features:

1. Understand local regulations for required safety features like seatbelts, lighting, and brakes.
2. Use approved or original replacement parts to maintain safety standards.
3. Inspect safety features (seatbelts, lights, emergency brakes) before and after repairs.
4. Follow manufacturer guidelines for repairs and maintenance.
5. Consult a professional for complex repairs involving safety systems.
6. Test for compliance after repairs to ensure proper function.
7. Document repairs for future reference and compliance.

These steps will help maintain legal and functional safety features on your golf cart.

1. Disconnect the Power: Always disconnect the battery, starting with the negative terminal.
2. Wear PPE: Use insulated gloves, safety glasses, and non-conductive tools.
3. Avoid Moisture: Work in dry conditions to prevent shock hazards.
4. Use Proper Tools: Use a multimeter and voltage tester to ensure components aren’t live.
5. Know the Circuit: Familiarize yourself with the golf cart’s electrical diagram and identify high-voltage parts.
6. Discharge Capacitors: Ensure capacitors are discharged before working on high-voltage components.
7. Work with a Buddy: Have someone nearby for assistance in case of emergencies.
8. Inspect for Damage: Check wiring and components for wear or corrosion.
9. Ventilate: Ensure good ventilation, especially if working with lead-acid batteries.
10. Call a Professional: Seek expert help for complex issues.

Always prioritize safety to avoid injury or damage!

Seasonal changes affect tire pressure and suspension performance on a golf cart:

• Tire Pressure:

  • Cold weather causes tire pressure to drop as air contracts.
  • Hot weather leads to increased pressure as air expands.
  • Regularly check and adjust tire pressure to account for temperature fluctuations.

• Suspension Performance:

  • Cold weather can stiffen suspension components, resulting in a rougher ride.
  • Hot weather can soften components, improving comfort but possibly reducing stability.
  • Road conditions also change with seasons, impacting suspension performance.

Maintenance Tip: Regularly check tire pressure and inspect the suspension system, especially during seasonal changes.

To clean and protect sensitive components on your golf cart, such as wiring and batteries:

1. Battery Care: Clean terminals with a baking soda-water mix, and apply petroleum jelly to prevent corrosion. Check fluid levels and use a battery tender if storing the cart.
2. Wiring Protection: Avoid direct water exposure, lubricate connections with dielectric grease, and inspect for wear or fraying.
3. Environmental Protection: Use waterproof covers, plastic wraps for sensitive areas, and ensure vents are clear of dust and debris.
4. Preventative Measures: Install a circuit breaker, check fuses regularly, and clean with mild soap and soft cloths.
5. Storage: Store indoors or under cover to protect from weather, and use a battery tender when not in use.
6. Routine Inspections: Regularly inspect components for wear, rust, and test battery voltage.

These steps will help keep your golf cart's electrical components safe from damage and ensure long-term performance.

To prevent issues during storage, run your golf cart every 2-4 weeks for 10-15 minutes. Take it for a short ride if possible, to keep the components lubricated and prevent seizing. Check the battery monthly, recharge if needed, and use a battery maintainer. Store the cart in a dry area to avoid corrosion.

To operate a golf cart in extreme heat or humidity, consider these key modifications:

1. Battery Care: Use heat-resistant or lithium-ion batteries, maintain battery health by cleaning terminals and checking electrolyte levels, and add insulation or cooling systems for better temperature management.

2. Tire Management: Regularly check tire pressure as heat can cause inflation, and consider heat-resistant tires for durability.

3. Cooling and Ventilation: Install a canopy or shade for the driver, add ventilation fans, and ensure proper airflow for battery and motor cooling.

4. Motor and Controller: Use motor cooling kits and heat-resistant controllers to avoid overheating.

5. Comfort and Protection: Use cooling seat cushions and UV-resistant materials for interiors, and cover the cart when not in use to protect it from the sun.

6. Lithium-Ion Battery Upgrade: Consider switching to lithium-ion batteries for better performance in high temperatures.

7. Electrical System Check: Regularly inspect wiring and connectors for wear or heat damage.

These steps help maintain performance and prolong the life of your golf cart in hot and humid conditions.

To winterize your golf cart:

1. Clean the exterior and interior.
2. Charge the battery fully and disconnect the negative terminal. Consider removing and storing the battery in a cool, dry place.
3. Inflate the tires to the correct pressure.
4. Lubricate moving parts like suspension, steering, and brakes.
5. Cover the cart with a weatherproof cover and store it in a sheltered area.
6. Check for leaks and repair any issues.
7. Drain fuel if it's a gas-powered cart.
8. Inspect brakes and brake pads for wear.
9. Cover seats to prevent damage (optional).
10. In spring, inspect everything before using it again.

These steps will help protect your cart from damage and keep it in good condition for the next season.

To budget for unexpected repairs and long-term maintenance for your golf cart:

1. Create an emergency fund: Set aside 5-10% of your cart’s value each year for repairs.
2. Routine maintenance: Follow a maintenance schedule (battery checks, tire rotations) and budget for annual upkeep, around $100-$200.
3. Track repairs: Keep records of expenses to anticipate future costs.
4. Consider warranties/service plans: Look into extended warranties or maintenance packages for coverage.
5. DIY when possible: Learn basic repairs to save on labor costs.
6. Account for age: Set aside extra funds as the cart ages for larger repairs or eventual replacement.
7. Monthly savings: Put aside a set amount each month (e.g., $25-$50) in a dedicated maintenance fund.

This approach helps balance proactive care with preparation for unexpected issues.