APPLICATION-SPECIFIC BUNDLE · CONFIGURATION CHECK REQUIRED
A coordinated DC upgrade for a compatible 48V Club Car IQ
Pair an Alltrax XCT 400A-class controller with a D&D regen motor, six-8V-battery-layout cable kit and 48V-coil MZJ contactor. This package retains a separately excited DC drivetrain. It is not a DC-to-AC conversion or a universal plug-and-play kit.
Bundle contents
- 1 × Alltrax XCT 48V 400A IQ controller (XCT48400IQ)
- 1 × D&D Club Car regen motor, 10-tooth interface (170-516-0001)
- 1 × D&D 4 AWG IQ / Precedent wire kit for six 8V batteries (DD-WIRE-CC-IQ-6X8-4AWG)
- 1 × MZJ-400D contactor with 48V DC coil (MZJ-400D-48)
Choose this configuration when
Your electric Club Car has an IQ-family DC drive system, a compatible 10-tooth motor interface and the six-8V battery/cable layout. Confirm the existing controller label, throttle and connectors. IQ and i2/Excel configurations require the correct controller setup; a matching 16-pin plug alone is not proof. This is not for Regen I, Regen II/PDPlus, series, gas or factory-AC systems.
Installation requirements
- Program for the exact motor: the XCT field map and current limits must suit D&D 170-516-0001. Do not assume stock-motor programming is suitable.
- 4 AWG is for standard-duty 400A XCT applications. Alltrax specifies at least 2 AWG for heavy-duty 400A use. Hills, towing, heavy passenger loads or demanding builds need cable and motor selection reviewed before ordering. The controller's 400A class is not its continuous-current rating.
- Contactor: confirm the 48V control signal, driver capacity, suppression, mounting and cable-lug openings. The referenced MZJ-400D sheet limits the switched circuit to 60V DC, including maximum charged/regenerative voltage; coil voltage is a separate rating. Terminal alterations or appropriate replacement leads may be needed.
- Check motor clearance, speed-sensor connections, battery/BMS capability and the exact Alltrax wiring diagram. A single lithium pack may require a different cable layout.
Not included: installation labor, programming service, main fuse/fuse holder, suppression diode, mounting adapters or additional signal harnesses unless expressly included in an individual component listing. Do not assume a complete installation can be performed with these four items alone. Obtain D&D approval for the non-stock application and applicable warranty coverage.
Controller & motor guide · Cable sizing guide · MZJ contactor guide · Confirm your configuration
Component photos are shown separately; controller-family and wire-kit photos may be representative. This is a Winnie’s assembled parts selection, not a manufacturer-certified complete conversion kit. Availability follows component stock. Condition: New. Bundle SKU: BNDL-ATX400-DD-CCIQ-6X8.